Thermoplastic Reinforcements

A innovative range of thermoplastic reinforcement materials for Orthopaedic Footwear. Focusing on quality, consistency and functionaility.

Thermoflex Green

Firm Reinforcement

  • Extruded, thermoplastic and firm reinforcement material.

    • Apply to heat to activate and soften the material

    • After cooling, the material offers high stability and shape retention

    • Parts can be reactivated to adjust to shape

  • Green:

    • 1.00mm - 100×150cm

    Black:

    • 0.9mm - 100×150cm

    • 1.30mm - 100×150cm

    Magenta:

    • 1.20mm - 100×150cm

    Red:

    • 1.30mm - 100×150cm

    Onyx:

    • 0.90mm - 100×150cm

    • 1.30mm - 100×150cm

    Sand:

    • 1.80mm - 100×150cm

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Orthoplast

Firm Reinforcement

  • Non-woven based thermoplastic material provides excellent resistance and durability for Orthopaedic footwear.

    • Highly reliable bonding to a wide variety of materials

    • Adhesive in compound

    • Apply heat to activate to the adhesive and soften the material

    • After cooling, the material offers high stability and shape retention

    • Parts can be reactivated to adjust to shape

    • 1.10mm - 100×150cm

    • 1.50mm - 100×150cm

Berlaflex

Firm Reinforcement

  • Berlaflex is a top-of-the-range thermoplastic designed as a soft and flexible reinforcement material specifically for orthopedic footwear. Notably free from PVC, it provides an environmentally friendly option for medical applications. Berlaflex ensures highly reliable bonding to a wide variety of materials due to its integrated adhesive compound. By applying heat, the adhesive is activated, and the material softens, allowing for easy molding and shaping. Upon cooling, it offers high stability and excellent shape retention, ensuring the reinforced parts maintain their structure and support over time. Additionally, Berlaflex can be reactivated with heat, enabling adjustments to its shape as needed.

    • Free from PVC

    • Adhesive in the compound

    • High stability and shape retention

    • Can be reactivated

    • Clean sanding

    • High comfort in wearing

    This combination of durability, adaptability, and environmental consideration makes it an exceptional choice for orthopedic footwear reinforcement.

  • Measurements

    • 1.6mm-100×150cm

    • 1.8mm-100×150cm

Flowcore Advance

Soft Flow Reinforcement

  • Extruded, thermoplastic and firm material with a co polymer core of synthetic resins.

    • Apply heat to activate and soften the material

    • The edges turn fluid during processing and

    therefore end up smooth

    • After cooling, the material offers high stability and

    shape retention

    • Highly resistant to breaking

    • Parts can be reactivated to adjust to shape

    Application area: Insoles

  • Measurements

    • 1.6mm-100×150cm

    • 1.8mm-100×150cm

Flowcore

Soft Flow Reinforcement

  • Flowcore is a strong thermoplastic sheet material that has a high resistance to breaking. It’s flowing properties allow you to process the material at approx. 130°C without applying a skiving edge.

    • Processing without skiving

    • High resistance to breaking

    • Excellent shape retention

    Usage: For reinforcement part in orthotics

  • Measurements

    • 1.00mm - 110×140cm (Beige)

    • 1.00mm - 110×140cm (Anthracite)

Flowcore Pro

Soft Flow Reinforcement

  • Extruded, thermoplastic and -semi-firm material with a co-polymer core of synthetic resins.

    • Apply heat to activate and soften the material

    • The edges turn fluid during processing and

    therefore end up smooth

    • After cooling, the material offers high stability and

    shape retention

    • Highly resistant to breaking

    • Parts can be reactivated to adjust to shape

    Application area: Insoles

  • Measurements

    • 0.8mm - 100×150cm

    • 1.00mm - 100×150cm

    • 1.20mm - 100×150cm

    • 1.50mm - 100×150cm

    • 1.90mm - 100×150cm

Reflex

Soft Flow Reinforcement

  • Extruded, thermoplastic and firm material with a co-polymer core of synthetic resins.

    Both sides are covered with a tear proof Polyester fabric.

    • Apply heat to activate and soften the material

    • The edges turn fluid during processing and

    therefore end up smooth

    • After cooling, the material offers high stability and

    shape retention

    • Highly resistant to breaking

    • Parts can be reactivated to adjust to shape

    Application area: lnsoles

  • Measurements

    • 0.9mm - 100×150cm

    • 1.30mm - 100×150cm

    • 1.50mm - 100×150cm

Orange

Orange

Podotec Sprint Green

Soft Flow Reinforcement

  • Extruded, thermoplastic and semi-firm material with a co-polymer core of synthetic resins.

    Both sides are covered with a tear proof Polyester fabric.

    • Apply heat to activate and soften the material

    • The edges turn fluid during processing and

    therefore end up smooth

    • After cooling, the material offers high stability and

    shape retention

    • Highly resistant to breaking

    • Parts can be reactivated to adjust to shape

    Application area: Insoles

  • Measurements

    • 1.20mm - 100×150cm

Sprint Blue

Sprint Blue

Rubberflex

Elastic Reinforcement

  • Extruded thermoplastic and very soft reinforcement material on a polyester non-woven.

    • Excellent shape reproduction and shape retention

    • Reliable bonding to a wide variety of materials

    • Apply heat to activate the adhesive and soften the material

    • Material stays in shape after cooling process

    Application area: Orthopedic footwear, Diabetic footwear

  • Measurements

    • 0.7mm - 100×150cm

    • 1.00mm - 100×150cm

    • 1.70mm - 100×150cm

Rubberflex Perforated

Elastic Reinforcement

  • Extruded thermoplastic and very soft reinforcement material on a polyester non-woven.

    • Excellent shape reproduction and shape retention

    • Reliable bonding to a wide variety of material

    • Apply heat to activate the adhesive and soften the material

    • Material stays in shape after cooling process

    • Perforated for improved climate inside the shoe

    Application area: Orthopedic footwear, Diabetic footwear

  • Measurements

    • 1.1mm - 100×150cm

    • 1.7mm - 100×150cm

Rubberflex 2/C

Elastic Reinforcement

  • Extruded thermoplastic and very soft reinforcement material on a two-sided polyester non-woven.

    • Excellent shape reproduction and shape retention

    • Reliable bonding to a wide variety of material

    • Apply heat to activate the adhesive and soften the material

    • Material stays in shape after cooling process

    Application area: Orthopedic footwear, Diabetic footwear

  • Measurements

    • 0.7mm - 100×150cm

    • 1.7mm - 100×150cm

Erkoflex

Elastic Reinforcement

  • Extruded transparent EVA thermoplastic and soft reinforcement material.

    • Excellent shape reproduction

    • High elasticity

    • Apply heat to soften the material

    • Material stays in shape after cooling process

    Application area: Orthopedic footwear, insoles

  • Measurements

    • 1.50mm - 2000×100cm

    • 1.50mm - 500×100cm

    • 1.50mm - 100×100cm

    • 2.00mm - 2000×100cm

    • 2.00mm - 500×100cm

    • 2.00mm - 100×100cm

    • 3.00mm - 2000×100cm

    • 3.00mm - 500×100cm

    • 3.00mm - 100×100cm

    • 4.00mm - 2000×100cm

    • 4.00mm - 500×100cm

    • 4.00mm - 100×100cm

Duraplast Carbon

Optical Reinforcement

  • Extruded thermoplastic and flexible reinforcement material on a polyester non-woven with an optical Carbon look film.

    • Excellent shape reproduction and shape retention

    • Reliable bonding to a wide variety of materials

    • Apply heat to activate the adhesive and soften the material

    • Material stays in shape after cooling process

    Application area: Insoles (optical parts)

  • Measurements

    • 1.1mm - 100×150cm

Thermoflex Carbon

Optical Reinforcement

  • Extruded, thermoplastic and firm material with an optical carbon look film.

    • Apply heat to activate and soften the material

    • After cooling, the material offers high stability and

    shape retention

    • Abrasion resistant optical Carbon look film

    • Parts can be reactivated to adjust to shape

    Application area: Insoles (optical parts)

  • Measurements

    • 1.5mm - 100×150cm

Intex Ortho Anthracite

Optical Reinforcement

  • Extruded, thermoplastic and soft material with a high-grip surface.

    • Apply heat to activate and soften the material

    • After cooling, the material offers high grip and

    shape retention

    • Tear proof

    • Parts can be reactivated to adjust to shape.

    Application area: Grip zones for insoles

  • Measurements

    • 0.4mm - 100×150cm

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